Sustainability transformation how Eviosys revolutionised its operations to lead the way in sustainable packaging

At Eviosys, sustainability is at the core of everything we do in metal packaging manufacturing. Our commitment to sustainable packaging drives each initiative, focusing on reducing emissions, conserving resources, and optimising operations to support responsible practices in the metal packaging industry. Each effort brings notable benefits, from lowering the carbon footprint of our products to reducing waste and improving resource management.

LAURENT

“Since we started our sustainability program in 2021 at Eviosys, we have completed the installation of 3 plants that are now equipped with solar panels, and we are in the process of completing a 4th one that will be operational in 2025. Each of these projects usually allows us to save 20-25% of our energy needs from the grid electricity supply and this is again another source of carbon footprint reduction.”

—Laurent LEUCIO, EHS & Sustainability Director

Maria Mercedes

“The main challenge was distributing the solar energy. We had enough roof space for panels, but it was in areas with low energy use. To solve this, we built two new electrical stations to send the energy where it was needed, showing our commitment to implementing efficient, large-scale renewable energy across our operations.”

— Maria-Mercedes Fructuoso-Martinez, Maintenance Manager, Murcia

Incinerator Renovation

“Eviosys’ main source of fossil fuel usage is our gas ovens used for the varnish curing process of our metal plates. To address this, we upgraded the equipment to a new generation of incinerators that regenerate heat from burning solvent emissions, redirecting it back into the ovens. This innovation has reduced gas consumption by 60% while maintaining the required curing conditions for our cans.

Each installation is a major project, involving infrastructure upgrades, energy integration, and strict safety measures. Since 2021, we’ve installed an average of five oxidizers per year and will continue until all of our lines are equipped with this modern technology.”

Laurent LEUCIO, EHS & Sustainability Director

“The real challenge of this project was timing the dismantling of the roofs with a sufficiently long period of dry weather and securing the large crane needed for the job. The first attempt had to be postponed when these conditions weren’t met. Despite this, the project did not significantly affect production, which was a key success in balancing sustainability improvements with operational efficiency.”
— Maria-Mercedes Fructuoso-Martinez, Maintenance Manager, Murcia

This successful implementation highlights our commitment to sustainability transformation, demonstrating our ability to overcome logistical challenges while prioritizing environmental responsibility and operational continuity.

“Light replacement with LED low-energy lamps is one of the most straightforward projects we started several years ago. It requires some coordination and, in some cases, significant changes to our electrical supply, but the energy reduction results are substantial.

Given the scale of our plants, with large surface areas and significant heights to cover, these are ambitious projects. So far, we have covered 84% of the surface area in our plants, and this percentage continues to grow.”
—Laurent Leucio, EHS & Sustainability Director

“This project is a significant challenge in a factory like ours that operates 3 shifts. It forces us to adapt to a way of working that requires us to include fast loading routines in the forklift operator’s working day. In addition, the commissioning has also required the implementation of a new and demanding electrical installation according to the needs of the batteries.”

 — Maria-Mercedes Fructuoso-Martinez, Maintenance Manager, Murcia

Through these initiatives, Eviosys continues to lead in sustainable transformation, aligning our practices with a healthier future for the planet. By promoting sustainability through renewable energy, operational efficiency, and waste reduction, we’re shaping a greener future for the metal packaging industry and inspiring sustainable practices across sectors.